What is TIC insert cone liners?
Hunan JY Casting uses titanium carbide rods to insert into cone crusher liners’ working area. With this design, our TIC inserts cone liners have a better span life in crushing hard stone.
Why choose this design?
We have some customers in Australia and Peru, who use cone crushers to crush very hard stones. Even with the best Mn22 cone liners, the liners have a short lifespan. Our Australia customer told us that a set of Mn22 cone crusher liners just can work 7 days.
After analyzing the customer’s crusher working condition and wear of the old liners, our engineers designed TIC inserts liners for him.
How it prolong span life?
When the stone enters the cone crusher, titanium carbide rods are hit first. Due to the high hardness of titanium carbide rods, titanium carbide rods wear very slowly. On the other hand, the small broken stone touches the gap of two rods. Crushed small stones have low impact, but can also harden areas of high manganese steel matrix. When the rods worn out, the manganese steel matrix had hardened. This is the reason why TIC inserts cone liners span life more than manganese steel cone liners.
Feedback about TIC inserts cone liners
Case Study 1: Australia customer, MVP450 cone crusher
Before: Competitor’s manganese cone liners work 7 days
After Switching to Hunan JY Casting TiC: Our TIC inserts MVP450 mantle and concave work 20 days. Around 3 times span life !
Case Study 2: Philippines customer, HPT300 cone crusher
Before: Purchase from a local foundry, span life 167 hours 25 mins; Purchase from other China foundry, span life 348 hours 37mins
After Switching to Hunan JY Casting TiC: Our TIC inerts cone liners span life 481 hours 53 mins. 1.4 times than other China foundries parts, 2.88 times than Philippines foundry parts.